Caterpillar passes five billion tonnes of material autonomously hauled

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Roughly nine months after reaching the four billion-tonne (4.4-billion-ton) autonomously hauled milestone, trucks equipped with Cat MineStar Command for hauling have now moved over five billion tonnes (5.5 billion tons). Cat autonomous trucks are on pace to eclipse previous record totals of materials hauled in a calendar year, projected to be more than 1.4 billion tonnes (1.57 billion tons) in 2022.

Currently, more than 550 mining trucks are equipped with Command for hauling, operating across three continents. Over the last nine years, trucks equipped with Command for hauling have journeyed nearly the average distance between the Earth and Mars with zero loss-time injuries.

“In 2013, we placed our first fleets of autonomous trucks in Western Australia at FMG Solomon and BHP Jimblebar. Since that time, trucks using Command for hauling have safely traveled nearly 200 million km (124.3 million mi), more than twice the experience in autonomous operations of any automobile manufacturer,” said Denise Johnson, group president of Caterpillar Resource Industries. “Caterpillar has grown the number of autonomous trucks in operation by 40% in the past two years. We believe that automation is one of many keys to implement technology that unlocks the value miners need when it comes to the energy transition toward more sustainable operations.”

Marc Cameron, vice president of Caterpillar Resource Industries, added: “The new Cat 798 AC electric drive trucks replacing BHP’s entire haul truck fleet at the Escondida mine will feature technologies that advance the site’s key initiatives, including autonomy and decarbonization. The agreement allows Escondida | BHP to accelerate the implementation of its autonomy plans by transitioning the fleet with autonomous haulage system (AHS) technology.”

Caterpillar has enabled 13 customers at 23 different locations to succeed with full site autonomous haulage solutions. Starting with iron ore at Solomon and Jimblebar, our solutions now manage oil sands, copper, gold, coal, lithium and phosphate. Spanning the 190- to 370-tonne (210- to 410-ton) class sizes, the Cat 789D, 793D, 793F, 797F, and electric drive 794 AC and 798 AC mining trucks are capable of fully autonomous operation. Retrofit kits allow miners to expand Command for hauling to existing Cat mining trucks.

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Saul Wordsworth is deputy editor of the iVT brand - which includes digital and print editions of a quarterly magazine and Off-Highway Annual, as well as ivtinternational.com. He is a keen cyclist and lives in north London.

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